3D print a new HP 28S case

HP28S, the keys will be used from the original and the inner parts

Creating a new HP28S case

I am working on creating a 3D image file in order to 3D print a new HP28S calculator case.
My keyboard on the calculator had one row which would not work any longer, so in order to try to “fix” it, I had to open the HP case. Well there are no screws and it does not have a snap mechanism, so you have to break the case. So once the 3D file is created, you can 3D print your new HP28S calculator case.

Index

  1. 3D Model
  2. 3D-Printer
  3. Cost
  4. Mailing list

3D Model

Aug 26th 2017:
Since you have to “destroy” the case to open the clamshell calculator I am going to have a 3D model designed which I can then print in 3D.
I decided a few days ago to purchase some “broken” HP28S calculators on eBay. I got lucky and I was able to purchase 2 of them. They should arrive in a few days so I can open them and send send the empty shell to a person for hire which will create a blender 3D model which will incorporate screws to open and close the case for maintenance/repairs.

Aug 30 2017:
They arrived and I finished drilling the left side of the calculator. See pictures in prev. post.

Note:
The metal parts (for example the battery door) should be saved so the plastic part can be reprinted and the metal added so at the end you have a new battery door. All parts of the calculator should fit into the new case.

Sep 4 2017:
The 3D modeler and printer expert is hired and the drilled open case was sent of to England for digitization.

Sep 14 2017:
The case arrived in England and the freelancer started the job.

Oct 25 2017:
first picture of the 3D rendering

Oct 2018:
still trying to work out the details. There is not much space between the keys on the keyboard to make sure that the calculator is working after assembly.
When done, we will have Step/stp file which are good for additional design work and STL files for printing.

Nov 26 2017:
the next picture of the HP-28S

Dec 05 2017:
All the parts now. Perfecting the putting together option, screws or snap in or …

3D Printer

Once the prototypes print and are stable enough I will release the 3D file for download and you can print the case yourself or have it printed.
There are several different kind of printers, the goal is to reproduce the case cost effective.

Oct 2018:
there are 3 known online printing companies, which use SLA technology. There is also the FDM technology but it is quite expensive.

Cost

I am not asking for donations but If you enjoyed this post and if you have not disabled ads on your browser you could support my efforts by clicking an Ad or two on this site.

Mailing list

If you would like to be informed on updates, just sign up and I will inform you on updates. Signup on the righthand side or right below

HP28S open and rebuilding the case
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